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DMC Dual Mold/Core machines
Harrison DMC - Dual Mold/Core Machines
Harrison DMC - Dual Mold & Core Machines
Ideal for most Job Shop, Small, and Medium size foundries where an increased Competitive Advantage is required; replaces squeezers, greensand, no-bake, old mold and core machines.
Unparalleled Capability & Flexibility
- Make Molds & Cores on the same machine at the same time with one operator on the same machine at the same time, with Dual Station design.
- Vertical or Horizontal Split Molds just change flask type to switch from one to the other, double casting cross section capacity with horizontal split molds
- Cores are made the same as on the standard HMC Cold Box machines with existing boxes.
- Multiple Flask & Pattern Sizes accommodated, within machine capacity, changing flasks is like changing a core box.
- Make 2 Different Molds, vertically split, at the same time.
- Make 2 Different Cores at the same time.
- Make Both Halves of a horizontally split mold at the same time.
- All Cold Cure Processes Supported.
Dual Station Productivity & Utilization
- Increase Operator Output: One Operator makes and assembles molds and cores.
- Semi-Automatic Operation: the machine drives the process for predictable results.
- Quick Change Mounting System: available, change flasks & boxes in just a few minutes.
- Advanced Process Control: helps to make the cure cycle more efficient and facilitates a reduction in the amount of binder needed.
- Higher Productivity: because of the nature of HMC Dual Station System machines have a much shorter machine time part of the cycle.
Reduced Energy & Emissions
- Superior Productivity, Utilization, and Flexibility: one Harrison machine meets capacity demand, replacing several old systems and machines.
- Vertically Split Molds allow the use of unique sprue, runner, and gating technology that can increase yield reducing melt energy requirements significantly.
- Fewer Machines equal less energy used, especially if some old machines use natural gas for processing.
- Lower Energy Usage equals less related energy consumption emissions.
- Low-Emissions Binders Recommended new silicate technology makes superior mold and core quality and can significantly reduce emissions.
- Smart Cure System reduces the amount of binder needed reducing cost and emissions.
- Lower Emissions equals less cost for regulations compliance and lower remediation expenses.
- Higher Productivity & Fewer Machines means more cores per energy & labor unit equals lower operating cost.
- Lower Operating Cost equals a quick payback & higher margins, both equal an increased Competitive Advantage.
Complete DMC System Package
- DMC Machine includes Smart Cure and Smart Blow Systems, available with additional flasks in various sizes and quick change mounting systems.
- Mold Lift Assist System floor mounted in front of the DMC machine for servicing either or both stations with integrates controls.
- Sand/Binder Mixer with integrated controls, either a machine mounted continuous mixer or a stand mounted batch mixer, many existing mixers can be adapted.
- Mold Closer for vertical or horizontal split molds.
- Pour Line roller conveyor system, motorized or gravity type.
- Shake-Out System, existing system can usually be adapted.
- Sand Delivery System, most existing systems can be adapted.
- Sand Reclamation System a high efficiency non-thermal Hydrocustic process with a dryer using waste heat if available.
Specs:
Model | Box Capacity | Pattern Plate Cap. | Max Casting Vert. | Max casting Horz. |
---|---|---|---|---|
DMC-1818 | 18”H x 18”W x 8”T | 16”H x 16”W x .5”T | 6” | 12" |
DMC-1818-L | 18”H x 18”W x 10”T | 16”H x 16”W x .5”T | 8” | 16” |
DMC-1824 | 18”H x 24”W x 10”T | 16”H x 22”W x .75”T | 6” | 12” |
DMC-1824-L | 18”H x 24”W x 12”T | 16”H x 22”W x .75”T | 8” | 16” |
DMC-2424 | 24”H x 24”W x 10”T | 22”H x 22”W x .75”T | 6” | 12” |
DMC-2424-L | 24”H x 24”W x 12”T | 22”H x 22”W x .75”T | 8” | 16” |
DMC-2430 | 24”H x 30”W x 10”T | 22”H x 28”W x .75”T | 6” | 12” |
DMC-2430-L | 24”H x 30”W x 14”T | 22”H x 28”W x .75”T | 10” | 19" |